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Discover a customized 50L stainless steel reactor for high-viscosity glue processing in Pakistan, featuring PTFE scrapers, vacuum operation, and nitrogen protection.
Valuen Industrial recently supplied a customized 50L stainless steel reactor to a client in Pakistan for the research and production of high-viscosity glue and oxidation-sensitive materials. Designed around the customer's specific processing requirements, this rotary and liftable reactor integrates specialized agitation, precise temperature control, vacuum operation, and nitrogen protection in one customized system.
To ensure material compatibility and meet the customer's process requirements, all product-contact parts are made of SUS316L stainless steel. The system is also equipped with an explosion-proof motor and control cabinet, making it suitable for applications where explosion-protection requirements must be considered.
High-viscosity materials can present challenges during mixing, including uneven temperature distribution and material buildup on the vessel walls. To address these requirements, the reactor is equipped with a frame agitator with PTFE scraper blades.
The scraper blades help remove material adhering to the inner vessel wall, promoting better material circulation and improving heat transfer between the product and the heated or cooled vessel wall. This configuration is designed to support the processing of viscous glue formulations and other demanding materials.
The reactor features a thermal oil jacket for controlled heating and cooling. A compound heating and cooling circulator, with an operating temperature range of -25°C to 200°C, supplies the thermal fluid to the reactor jacket.
This integrated temperature control solution allows the customer to adjust processing temperatures according to the requirements of different experimental and production procedures.
For materials that are sensitive to oxygen, the reactor is equipped with a customized nitrogen inlet and flowmeter. Nitrogen can be introduced into the vessel to help reduce oxygen exposure during processing.
The nitrogen flow can be monitored and adjusted to suit the process requirements. Operating pressure and nitrogen supply conditions should remain within the equipment's specified limits.
The customized reactor incorporates a liftable lid and a tilting vessel design. These features facilitate access to the vessel interior for cleaning and maintenance and help simplify the discharge of processed materials.
This configuration is particularly useful when handling viscous products that may otherwise be difficult to remove from the reactor.
To accommodate controlled material addition, the system includes a 5L stainless steel constant-pressure feeding funnel. The customized feeding arrangement is designed to support material introduction while maintaining the required vacuum conditions in the reactor.
The feeding procedure and pressure balance must be configured according to the system design and operating instructions to ensure safe and reliable operation.
In addition to the 50L stainless steel reactor, Valuen Industrial supplied auxiliary equipment to support the customer's overall process requirements.
Compound heating and cooling circulator: Operating temperature range of -25°C to 200°C for temperature control of the reactor jacket.
Cooling circulator: Operating at -30°C to provide cooling for the condenser.
Water cycle vacuum pump: Provides the vacuum source required by the process.
By integrating these auxiliary units with the customized reactor, the system provides a coordinated solution for mixing, temperature regulation, vacuum processing, nitrogen introduction, and controlled material feeding.
This project demonstrates how reactor configurations can be adapted to meet the specific requirements of high-viscosity and oxidation-sensitive material processing.
At Valuen Industrial, we provide customized stainless steel reactors and laboratory and pilot-scale processing equipment based on customers' applications, material characteristics, operating temperatures, and process requirements. Options may include SUS304 or SUS316L product-contact parts, specialized agitators, PTFE scraper blades, thermal oil jackets, explosion-proof electrical components, vacuum systems, nitrogen inlets, and customized feeding arrangements, subject to technical evaluation.
Whether you need a reactor for glue processing, viscous formulations, material synthesis, or other specialized applications, our team can work with you to develop a suitable equipment configuration for your project.
Looking for a customized 50L stainless steel reactor for high-viscosity materials?
Contact Valuen Industrial at [email protected] to discuss your process requirements and request a customized solution.
