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Factory Acceptance Test of a customized 20L explosion-proof stainless steel reactor with bottom filtration. See how our Korean customer tested reflux, vacuum, and filtration functions at Valuen Industrial.
Recently, Valuen Industrial welcomed a customer from South Korea to our manufacturing facility for a Factory Acceptance Test (FAT) of a customized 20L explosion-proof stainless steel reactor with bottom filtration.
To ensure the equipment met their specific process requirements, the customer brought their own raw materials for practical on-site testing. The reactor was integrated with a vacuum pump, heating circulator, and cooling circulator to simulate actual operating conditions.
During the FAT, our engineering team worked closely with the customer to evaluate the reactor's key functions, including reflux operation, vacuum performance, bottom filtration, and product collection.
All tests were completed smoothly, allowing the customer to inspect the equipment, verify its functional performance, and gain confidence in the system before shipment.
The equipment was specially designed to meet the customer's specific processing requirements, combining reaction, reflux, vacuum operation, and bottom filtration in one integrated system.
Compared with a conventional stainless steel reactor, this customized configuration provides additional functionality for processes requiring filtration and product collection directly from the reactor.
Key features of this system include:
20L stainless steel reactor: Designed for laboratory and small-scale production applications.
Explosion-proof configuration: Designed to meet the customer's specified explosion-proof requirements.
Bottom filtration system: Enables solid-liquid separation through the filtration assembly installed at the bottom of the reactor.
Reflux function: Supports reflux operation during the reaction or processing stage.
Vacuum operation: Integrated with a vacuum pump for processes requiring reduced-pressure conditions.
Heating and cooling circulation: Connected to external circulators to provide controlled thermal management.
This integrated configuration offers a practical solution for customers who need multiple processing functions within a compact reactor system.
One of the highlights of this project was that the Korean customer brought their own raw materials to our factory for the FAT.
Rather than relying solely on a standard empty-running inspection, the customer wanted to evaluate the equipment using materials representative of their actual application.
The reactor was connected to the following auxiliary equipment:
Vacuum pump
Heating circulator
Cooling circulator
Together with our engineering team, the customer conducted several functional tests:
We checked the reflux operation to verify the functionality of the system under the customer's testing conditions.
The vacuum system was tested to evaluate its operation and confirm that the equipment could meet the customer's specified vacuum requirements.
The customer tested the bottom filtration assembly using their own raw materials, checking the filtration process and subsequent product collection.
All tests proceeded smoothly, and the customer was able to observe the equipment's performance firsthand under conditions close to their intended application.
At Valuen Industrial, quality control is an essential part of our manufacturing and delivery process.
Before shipment, we conduct functional inspections and testing for every customized equipment order. Depending on the equipment configuration and customer requirements, these tests may include:
Stirring and mixing performance
Vacuum system operation
Heating and cooling functions
Reflux operation
Filtration and discharge functions
Other application-specific functional tests
We also record test videos and provide relevant inspection information to customers for review and confirmation before shipment.
We understand that international customers may not always have the opportunity to travel to China for an on-site factory inspection. Therefore, we provide detailed testing documentation, videos, and technical communication to help customers remotely verify their equipment.
Whether customers visit our factory in person or participate in the FAT remotely, our goal remains the same: to ensure that every piece of equipment is properly inspected and tested before delivery.
Valuen Industrial specializes in the design and manufacturing of laboratory and pilot-scale chemical processing equipment, including stainless steel reactors, glass reactors, fractional distillation systems, and filtration equipment.
We provide customized reactor solutions based on different process requirements, including:
Different reactor capacities and configurations
Stainless steel material options
Explosion-proof motors and electrical components
Vacuum and reflux systems
Bottom discharge and filtration assemblies
Heating and cooling circulation systems
Customized control and automation solutions
From initial technical discussions and equipment design to manufacturing, factory testing, and after-sales support, our team works closely with customers to provide equipment tailored to their applications.
If you are looking for a 20L stainless steel reactor with bottom filtration, an explosion-proof chemical reactor, or a customized reactor system for laboratory and pilot-scale applications, Valuen Industrial is ready to support your project.
Contact our team to discuss your process requirements and equipment specifications.
Email: [email protected]
Website: www.valuenequipment.com
